Connected systems. Useful data. Better decisions. Discuss an application
CONTROL SYSTEM PERFORMANCE

AI Supervisor.
Tuning while the system runs.

Read PLC gains and tuning parameters in real time, make AI-supervised adjustments, and record the response—without interrupting the testing workflow. Supports conventional PI and PID loops as well as mapped custom control algorithms.

DEVELOPED IN A WORKING CONTROLLOGIX-BASED HELICOPTER AFCS PROGRAM
ALREADY IN USE

Built from real control-system work.

AI-supervised tuning and live parameter interaction are already being exercised with a Rockwell ControlLogix controller in MELD's helicopter autopilot development work. This is the practical foundation for bringing the same approach to other industrial control applications.

Initial integration is ControlLogix-focused. The specific gains, tuning authority, control laws, and operating limits are defined by each application—not by a universal preset. Loop setup, monitored-signal descriptions, and tunable-parameter mappings are editable so the same interface can support PI, PID, and custom control loops.

CAPABILITIES

Configure, supervise, validate.

Map a loop once, then supervise recommendations and record the measured response.

01

Live PLC visibility

Read designated monitored signals, gain tags, scheduling variables, and related process feedback from a ControlLogix system.

02

AI Supervised Adjustment

Change permitted PI and PID gains and custom tuning values during a test or commissioning session, using defined access and operating constraints.

03

Adaptive recommendations

Use response measurements and supervisory logic to help identify useful tuning changes for the specific system, including non-PID parameters such as lookahead, intercept, or scheduler values.

04

Recorded results

Capture the applied settings alongside the system response to support evaluation and repeatable tests.

TRY THE INTERACTIVE AI SUPERVISOR

One loop. Measured results. AI-supervised tuning.

Use the NAV lookahead example or switch to custom PI and PID loops. In Loop Setup, edit descriptions and PLC tags, then save the mapping. In AI Supervisor, analyze a sample, review a bounded recommendation, apply a simulated PLC request, and evaluate the response.

Open full interactive demo
OFFLINE INTERACTIVE DEMOEditable loop setup · AI target · Bounded request · PLC readback · History

Demonstration values and AI recommendations are illustrative. The embedded application runs only in your browser and does not connect to or write to a PLC. Monitor / Recommend mode is also supported as a read-only workflow. This demo emphasizes AI Supervised Adjustment.

TWO DEPLOYMENT PATHS
01 / DEVELOPMENT & TEST

Commissioning and flight / shop testing

Observe controller behavior, change authorized gain values, compare responses, and preserve a record of each test configuration.

02 / INSTALLED SYSTEMS

Permanent supervisory integration

Apply the same technology to a deployed system with application-specific limits, access control, versioned settings, event logging, and defined fallback behavior.

Deployment boundary: The MELD interface does not replace the controller's safety logic or engineering validation. Permanent installations—and particularly aircraft installations—require system-specific testing and any applicable approvals. The website is not a PLC control endpoint.
ADAPTIVE GAIN CONTROL

Bring AI-supervised loop tuning and feedback recording to your ControlLogix system.

Describe the process, available gain tags, and how the system should be supervised.

Discuss adaptive gain